The BetaGauge 330 hand held pressure calibrator includes an integral electric pressure pump. A Pt100 RTD input is provided for temperature measurements accurate to ±0.1 °C (0.2 °F). In addition, the BetaGauge 330 measures and simulates 4-20 mA loop current signals. It can measure up to 30 VDC. An internal 24 VDC Instrument Power Supply supplies power to a transmitter under test.
The calibrator provides a number of convenience features: Switch test can be performed on internal or external pressure input; Percent Error and damping functions are provided; up to five frequently used setups can be stored and retrieved with one button recall; the compact, rugged design operates on eight standard AA Alkaline batteries. Due to the power saving designs incorporated in the BetaGauge 330, it can perform approximately 300 calibration cycles to 150 PSI on one set of batteries.
Contact Instrumatics to discuss calibration options. firstname.lastname@example.org or 09 526 0096
Automation Equipment is the New Zealand distributor for world class vacuum brand Schmalz of Germany. Schmalz offers vacuum products and solutions for the woodworking industry from clamping to lifting and can supply vacuum pods for the leading brands of CNC Console machines such as Biesse, SCM, Homag, Weeke and more. Schmalz also provides solutions for standard grid, T-Slot grid and flat tables and a machine upgrade solution called Innospann for older machines. The versatile Multi-Clamp for small and medium work pieces is a robust benchtop mounted clamping solution that can run off compressed air or external vacuum sources, enabling 360° swivelling and 90° pivoting while the work piece remains attached. The lifting range includes Vacuum Tube lifters for quick handling of work pieces up to 300kg, and the VacuMaster range for handling work pieces up to 2,000kg. Specific solutions for 90° and 180° are available as well as for long or vertically stacked and large porous work pieces.
Details: 0800 847 200
Health and safety is critical where industrial processes expose employees to dust, powders, smoke or fumes.
Welding fume is clearly recognised as a contributor of respiratory issues and long-term lung disease.
The good news is that welding fume can be easily captured and removed from the workplace to protect the operators breathing zone and prevent fume spreading throughout the working environment.
“The most successful method of extracting any dust or fume is at the point of source,” comments Mr Cameron Prestidge from Egmont Air. “It sounds simple, but the challenge is a design that achieves this without interfering or restricting the process of work in operation.”
It is important that the correct airflows and capture designs are specified. In this way the toxic or nuisance pollutants are removed to protect the operators without creating nuisance draughts that cause porosity and poor weld quality.
Capturing toxic particles ‘at source’ also offers other benefits in terms of workshop cleanliness, clean-air compliance and employee well-being, to create a workplace that provides a more productive environment.
Egmont Air offers many devices such as articulating arms, fume cupboards, down-draught benches, air cleaners, centralised vacuum systems, specialised hoods and other proprietary equipment so that a solution can be specified for each individual application.
A huge range of filtration and dust collectors allows the correct type of dust collector to be matched for each pollutant. High-efficiency filtration provides clean-air discharge to exceed environmental regulations, in some cases allowing purified air to be returned to the working environment.
Automatic cleaning by a reverse-pulse of compressed air maintains the filters in optimum working condition and reduces the level of maintenance and monitoring required, compared to other types of cleaning.
A range of small and large dust collectors are available off-the-shelf to suit single machine extraction for individual saws and grinders etc, or large multiple-station systems are available that can be connected to a centralised ducting network for plasma cutting, welding, batch mixing, screening and other similar processes.
For more information, free catalogue and on-site evaluation, contact Egmont Air on 0800 781 200 or www.egmontair.co.nz
It is a well-known fact that proper cleaning of work pieces prior and after the welding process is essential for getting welds with good appearance and mechanical properties. In many applications manual cleaning with a stainless steel wire brush can be the best method.
The finished welds and surrounding parent material may be contaminated by weld spatter and oxide films. In certain applications it may be also necessary to clean the weld material and to polish the weld area. Again mechanical brushing with a stainless steel brush is an excellent option.
Stainless steel wire brushes (especially 316 grade) are much less likely to produce sparks than the standard grinding methods. This reduces the risk of injury or fire.
Due to the risk of contamination always store the brushes and other tools used for stainless steel applications separately. Also avoid using them in ferrous applications.
All Dixbro wire brushes are made with 316 stainless steel and they have usually green colour, however always check before using them.
Dixbro has been a leading brand of industrial wire brushes in New Zealand and Australia for over 50 years. Your engineering supplier will be happy to discuss your needs with you.
Contact Ph 0800 100 345 or email email@example.com
Giving plant operators the ability to predict and react to breakages in the filtration system is essential to meeting the regulatory and operational needs of an industrial process. With Sintrol’s platform of solutions, we can apply the right system for your process. From filter leak detection to trend monitoring, the Sintrol family is ready to support all needs of the end users.
Of particular interest is the S303 Continuous trend monitor. The sensor allows plant operators to see the performance of filtration systems and ducts over a period of time. Perfect for installation after any filtration system or in common line channels leading into the emission points of a plant.
State of the art electric induction principle minimizes the need for maintenance on the dust monitor and provides an accurate trend for end users. 4-20mA output combined with an easy to use auto-setup feature which takes less than 30 minutes from installation makes the device both convenient and reliable.
Contact ph: 09 526 0096. See more at: http://www.instrumatics.co.nz/Products/Environmental+and+Dust/Sintrol+Dust+Monitors.html
Powered by a 147 kW six-cylinder diesel engine from Caterpillar, the Mobilair 200 portable rotary screw compressor features flow-optimised Sigma Profile screw compressor block rotors for superior efficiency. Combining an impressive free air delivery of 19.7 m³/min at 8.6 bar(g) with exceptional dependability and efficiency, the Mobilair 200 from Kaeser now includes an additional CAT fuel filter which adds to its reliability under even the poorest of conditions.
Providing a flexible source of energy for a wide range of construction site needs, this versatile unit can be supplied on an Australian manufactured tandem trailer with electric brakes. For stationary applications, the M 200 can be supplied either as a skid-mounted version or with feet. This unit is lightweight which also means that it can be towed by either a car or a truck.
Compressed air availability and fuel efficiency are both enhanced with the M 200 thanks to the inclusion of the Sigma Control Mobile (SCM) which precisely matches motor power to actual compressed air demand. Additionally, the electronically controlled air intake valve allows system pressure to be precisely controlled to within 0.1 bar directly from the SCM’s display. This not only makes operation simple, but also significantly enhances fuel efficiency even when operating at partial load.
Specifically tailored for Kaeser Mobilair products, the intelligent SCM was built to withstand the toughest of construction site conditions. A sturdy metal cover protects the control panel, screen and the input keys of the shock- and vibration-resistant control system. Moreover, the system is shielded against electromagnetic interference as per IP 65 standards and can be used in a temperature range from -20°C to +70°C.
Amongst its numerous features, the SCM displays; operational data, indicates operational modes, utilises logically structured menus for maximum user-friendliness and enables performance monitoring, as well as remote diagnostics. Further features include engine diagnostics, comprehensive system monitoring and alerts to potential problems and various maintenance messages. Users are therefore able to benefit from all of the advantages that modern compressed air technology has to offer including maximum machine availability and unrivalled system performance.
Available with numerous equipment options offering maximum flexibility for construction site applications, the Mobilair 200 is available in four pressure stages between 8,6 bar (19,7 m³/min = 700 cfm) and 14 bar (14,5 m³/min = 515 cfm). A 7 bar version (21,2 m³/min = 750 cfm) can also be configured.
For more information visit www.kaeser.co.nz
There has been a few food product recalls of late published in media as well as the settling of a high profile food contamination case.
A recent report undertaken by international firm PwC also lists the top 10 food supply and integrity issues and near the top of the list is scandals and increasing scrutiny and rising food standards. With this in mind EQM’s Anthony Bloxham says it’s important to ensure you have the highest of quality and performing food equipment and at the top of the list is stainless steel.
“They don’t harbour bacteria, are more hardwearing and can withstand humidity, moisture and corrosion. They really lift the performance of the entire production process,” he says.
EQM stocks the ABI range of stainless steel gear motors which are perfect for the food processing sector as they can withstand high water pressure (1400PSI) and incredibly hot water (maximum 80°C).
“This is important when it comes to food hygiene and the sterilisation of equipment as they can tolerate extreme changes in humidity and temperature.”
Stainless Steel gear boxes have been the perfect solution to stopping an ongoing corrosion issue with a meat plant’s gearboxes. Constant cleans and wash downs led to the plant having to regularly replace gear boxes to keep operating and meet hygiene standards.
Not only did the stainless steel gearbox provide the best solution to prevent corrosion but as it has a universal mount – it was able to fit perfectly into the same place as the inferior existing gear box.
A chicken processing plant is plucking more chickens without worrying about production downtime from breakdowns to motors and gearboxes since installing the EQMi stainless steel motors. The motor casing is smooth, can be easily cleaned and with extra special seals it resists the risk of water penetrating into the motor.
For the top ten food supply and safety issues click here: www.pwc.co.nz/industries/food-supply-and-integrity/publications-and-insights/top-10-food-supply-and-integrity-issues/
Viking Conveyor has acquired Paykel Engineering Services Conveyor and Componentry business. The acquisition sees two businesses join forces to keep goods on the move, from mining sites to food processing plants.
Both companies have a long standing history in the market place with over 100 years of experience between them. Viking Conveyor supplies a comprehensive range of conveyor belt, componentry and rubber lining solutions, across multiple industry sectors, from food to timber processing. While Paykel has a strong focus on the industrial market sector including mining and quarrying.
“The time is right to see two strong conveyor and rubber lining brands join forces to meet changing market conditions. It is exciting times for both businesses, with two experienced teams merging to support customers with a wider product range and technical support,” said General Manager Rod McAneaney. “Viking Conveyor is strong in the lightweight market sector, which complements Paykel focus on the heavy weight market sector.”
The key focus for the businesses is to ensure that New Zealand companies continue to have access to the best conveyor belt, componentry and rubber lining solutions to meet their project or plant requirements. It is all about creating efficient and effective systems so goods can move smoothly from one stage of processing to the next. “Choosing the right conveyor belt, componentry or rubber lining solution is one of the most important decisions a business can make. The acquisition further enhances our ability to provide the right technical and sales support to our customers,” concluded Mr McAneaney.
For more information contact: Rod McAneaney Ph: 0274 447 595 or email: Rod.McAneaney@vikinggroup.co.nz
Many companies have air quality issues dotted around the site that are now being picked up by regulatory authorities. Fume arms are one of the simplest, quickest and economical ways to solve a polluted air issue, due to their effectiveness in the way they can capture and contain the impurities close to where they are being generated.
Workshops around the country have relied upon a fan in the roof or open doors either end of the workshop so the wind can provide the ‘extraction’. But this means you remove the fumes once the operator has already breathed them in and they then exit the building via the breathing space of all the other employees downwind. It can also result in a very cold place to work during the winter months, leading to more staff absence and resulting loss in productivity.
This was never common sense and is no longer acceptable practice.
The installation of a fume arm, pulled into position so that the pollutants are captured almost immediately, is the most efficient way to improve working conditions and these can either be installed with their own fan or, if the existing extract system is powerful enough, they can be incorporated into the main system.
Fume arms being nearer the problem, means they require a lot less air through them than a large hood above the worker. They also require smaller duct size, a smaller fan and end in smaller power bills. In fact a ‘hood solution’ means, once again, the welder or bag filler has already been exposed to the fumes prior to removal above his head, the opposite of what you’re trying to achieve.
“Avoiding welding fumes travelling or mixing with good air is key,” says Matt Darnbrough, NZ Duct+Flex South Island Sales Manager, “and our in house installation team are able to provide solutions very efficiently. Dealing with the issues where the fumes are generated really does sort out the environmental air quality for all staff.
“Having our own install employees and Engineering Manager instead of using contractor’s saves the customer time and ensures a fully compliant result,” comments Geoff Ebdon, Sales Manager for NZ Duct+Flex. “Also, despite pre install inspections and site plans being prepared, things always change slightly when the final install starts: for example people forget that there is a beam in the way or the exit through the wall has had to move! Having our own staff installing means they have a vested interest in doing the job once, correctly and to the standards, ensuring compliance.”
North Canterbury electricity lines company, MainPower New Zealand Limited have just purchased a Fume Arm (160mm diameter with three-metre reach) with a small quantity of Liplock® galvanised modular ducting, to connect the Fume Arm to a venting system already running in their Rangiora workshop.
“Safety and health is intrinsic in everything that MainPower does. Our goal is for everyone that works for us to go home safe, healthy and well,” says MainPower’s Safety Health Environment & Quality Manager Dayle Parris. “We recognised the NZ Duct fume arm as a further improvement on our existing system.”
“Our Fume Arms are proving very popular due to the external hinging so there is less restriction to the airflow inside the tube,” confirms Geoff Ebdon. “Also, if hinging is on the inside, then all the muck passes over the hinge and they get damaged or jam up and you have to take the arm apart to clean them. We also have metal hoods and sleeves not plastic, with an all round grab handle and dampener so the hoods are easily manoeuvred to the best position – meaning the welder will use them!”
Quality powder coated steel tubes made in Europe and a full range of sizes from 75mm one metre reach, up to 160mm four metre reach are in stock available for immediate delivery.
Contact at NZ DUCT+FLEX 09 276 8020 or email firstname.lastname@example.org for further information.
New Zealand manufacturing Icon, Dotmar Engineering Plastics have increased their support to manufacturers and component designers throughout New Zealand.
When business are faced with premature equipment obsolescence or poor functionality due to worn or broken metal and plastic parts Dotmar can rescue the day.
A recent acquisition is digital measuring equipment from Kreon Technology USA. This very accurate piece of equipment removes all doubt when there is a requirement to measure and model a component.
Curves, tapers, radii, 3D shapes are easily measured and converted to solid files.
Older equipment may often contain obsolete parts and when these break there is no option but to remake them, to do this first they have to be accurately measured and drawn. Often when the worn, damaged or prototype components have to be copied it is discovered any drawings are possibly long gone or the original manufacturer closed up years ago and the only references are existing parts.
A regular request is the measurement of components on site, the Kreon is able to be taken to site anywhere in New Zealand and set up to measure parts insitu. The benefits are that the Engineer not only gets accurate measurements to +/-0.01mm but the machine downtime is greatly reduced allowing quick return to production. Examples of where this feature has been utilised include bottling plants, paper mills, mines and anywhere there are large parts that may be difficult to move or transport, fragile or integral to ongoing production. The Kreon has no size limits to what can be measured.
Tool designers who need an accurate drawing file of existing components to begin manufacturing injection, thermoforming or blow moulded dies are finding this technology invaluable in reducing the build phase time by days and weeks whilst still ensuring accuracy is maintained.
The complete measuring service includes providing a solid file in a range of formats from which to manufacture the replacement or copied component.
Dotmar throughout New Zealand specialise in the manufacture of multi axis, low volume, machined plastic components for marine, production, aeronautical, packaging and associated industries.
Contact 0800 650 750