Safety and quality are paramount in the production, processing and packaging of food. Compliance with hygiene regulations and the guarantee of first-class end products is a top priority. Consumers expect high-quality and hygienically flawless products, while manufacturers rely on smooth, process-optimized and efficient production.
An important aspect of this is the detection of foreign bodies and contaminants that could impair the quality and integrity of the food. This is where X-ray inspection devices from Sesotec come into play, reliably detecting and identifying foreign bodies in unpackaged and packaged products.
A key component of the X-ray scanners is the eSIGN LED signal column. Thanks to its bright signals, it clearly and reliably displays the current status and thus not only ensures a quick and clear overview of the inspection process, but also enables rapid intervention and reaction in the event of faults or error messages.
Sesotec reliably detects foreign objects
Sesotec was founded almost 50 years ago in Schönberg, Bavaria. The company is a leader in the field of mechanical engineering for foreign object detection, material sorting and analysis and has always been firmly rooted in the Bavarian Forest. Johann Süß has been working as an X-Ray Engineer in the Electrical Design department at Sesotec for five years and smiles: "We work where others go on vacation!"
The company now employs more than 740 people and, in addition to its headquarters in Germany, is represented by a total of six subsidiaries in Singapore, China, USA, India, Canada and Thailand, six foreign subsidiaries in Italy, France, Spain, Poland, the Czech Republic and Malaysia, as well as over 60 partners in all major markets around the world.
Maximum safety thanks to X-ray scanner
At Sesotec, the focus is on top quality combined with passion and technological progress. "It is our goal and our aspiration to be able to offer every customer a tailor-made solution that not only meets their requirements, but exceeds them," says Johann Süß. "On this basis, we have developed an X-ray inspection system specifically for users in the food industry that immediately detects foreign objects in unpackaged products clearly, quickly and reliably."
The "RAYCON D+ HX LW Hygienic" X-ray inspection system not only offers maximum performance in the inspection of unpackaged food and bulk goods, but also meets the highest standards, complies with all important food industry guidelines and applies the principles of hygienic design. "This combines highly efficient foreign body detection with maximum user-friendliness and hygienic design," says Johann Süß. "And reliable protection against complaints and recalls can be ensured."
Clear signals to indicate faults
The way the RAYCON D+ BULK series works is very simple: the bulk materials are distributed evenly across the entire width of the conveyor belt via an integrated feed hopper and inspected. The X-ray scanners not only detect metals, but also contaminants such as glass, ceramics, raw bones, PVC and stone.
"As soon as the scanner detects a foreign object - no matter how small - it is sorted out. The system stops immediately in the event of an "error status" and the signal light clearly indicates this," explains Johann Süß. "The yellow light of the eSIGN LED signal tower cannot be overlooked. This allows the machine operator responsible to react immediately and not only prevents contamination of the food, but also avoids long downtimes. This saves time ,money and increases productivity!"
Hygienic design - down to the last detail
The materials of all components of the RAYCON D+ HX LW Hygienic are designed for the high protection class IP69 so that they can be cleaned repeatedly and intensively without abrasion. These requirements were also placed on the signal towers that were to be used.
"For our X-ray scanners, we were looking for a light that not only had a high degree of protection, but also complied with all applicable regulations in the food sector and was constructed in accordance with hygienic design guidelines." He continues: "We have already been using various signaling devices from WERMA for many years. In the course of this project, however, we also looked at solutions from competitors. However, no other beacon was able to meet the high requirements and we are very pleased that we have once again found what we were looking for at WERMA."
eSIGN LED signal tower - the best signal tower ever with IP 69K
The eSIGN is a shining example of a signal tower with visibly more performance: more colours, more effects, more flexibility and more individuality! Thanks to electrical modularity combined with the latest LED technology, various signaling modes with multiple colours, brightness levels and illuminated images can be implemented - from the classic traffic light display to completely customer-specific settings.
Sesotec uses the version with 9 segments, which display the current status in the colours red, yellow, green and blue over the entire surface. If the red signal lights up, the X-rays are on, green means the food is being inspected, yellow indicates a fault in the system and the blue signal indicates an audit check. In addition, this visual display is reinforced by an audible alarm, which uses an insistent, loud tone to indicate that there is a fault condition, e.g. the inspection is interrupted or the conveyor belt is at a standstill.
