TURCK has expanded its sensor portfolio with a new range of inductive IO-Link ring sensors designed for the reliable detection of small metal parts. The highly configurable BIxR-W20 series is engineered to address common sensing challenges in feeding systems, conveyor applications and machining centres, offering a standardised, IO-Link-enabled alternative to conventional sensors with fixed functionality.
According to Andrei Proskurin, Head of Products & Technology at TURCK Australia, the new sensor range helps customers streamline inventory management while gaining access to valuable process and diagnostic data through IO-Link connectivity.
“By reducing the number of sensor variants required across different applications, customers can simplify maintenance and spare parts management while benefiting from enhanced visibility into machine and process performance,” he says.
Available in eight ring diameters from 6 mm to 50mm, the BIxR-W20 sensors can be configured for sensitivity, switching logic, output type and either static or dynamic operating modes. Configuration can be carried out via IO-Link or a teach adapter, providing flexibility during commissioning and operation.
Beyond process data, the sensors deliver extensive diagnostic information, including operating hours, switching cycles and temperature monitoring. This data supports condition monitoring initiatives and enables predictive maintenance strategies, helping manufacturers improve equipment reliability and reduce unplanned downtime.
Typical applications include feeding systems for automated screwdriving machines, part counting and sorting on conveyor systems, as well as wire breakage and jam detection. In dynamic operating mode, the sensors can reliably detect even very small, fast-moving metal components, with adjustable pulse lengths and high repeatability ensuring accurate performance in demanding environments.
“Dynamic mode allows the ring sensors to detect small and fast-moving parts with exceptional precision and repeatability,” explains Andrei.
By providing greater sensing accuracy, reducing waste and delivering actionable system feedback, the BIxR-W20 range helps manufacturers optimise throughput, improve process quality and minimise downtime.
“These sensors are designed to enhance processing accuracy, reduce waste and provide valuable system feedback, enabling customers to increase productivity while reducing faults and downtime,” concludes Andrei.
More information available at: https://www.turck.com.au/en/
TURCK Australia and TURCK New Zealand are also proud distributors of Banner Engineering - https://www.bannerengineering.com/.
